Palletizing Plans

The Palletizing Plans page shows the results of the palletizing calculation for all submitted orders. Orders can be submitted via the Orders page or through the REST-API interface.

Webpage Palletizing Plans

The Palletizing Plan page consists of three areas:

  1. A list of orders on the left side
  2. A 3D visualization area on the right side
  3. A 2D layer pattern visualization area on the right side below the 3D visualization area

The plan list is organised as a two-level collapsible tree:

  • Order node (📁 folder icon) — shows the external order ID and total pallet count. Click the ▶ arrow to expand.
  • Pallet row (📄 file icon, indented) — shows SSCC (or "Pallet {no}" if empty) | Pick zone names | Pallet type | Number of layers.

Clicking a pallet row selects it and triggers the 3D pallet visualisation and the 2D layer panel on the right. The sidebar width and the height of the layer panel can both be resized by dragging the divider handles.

The list of orders can be filtered by populating the above fields with the respective values.

Filter Explanation
Date Show only palletizing plans for the specified delivery date
Order ID Show only the palletizing plan for the specified order ID
SSCC Show only palletizing plans that contain a pallet with an SSCC starting with this value
Show only orders with extra pallets without SSCC Show only orders that contain at least one pallet with no SSCC assigned
Pallet Type Show only palletizing plans palletized on the specified pallet type

The list can be sorted by Delivery Date or Order ID using the sort dropdown. The ↑ / ↓ toggle button next to the dropdown switches between ascending and descending order.

With several check boxes the display of the page can be modified:

Checkbox Explanation
Show layer information Shows the 2D layer information below the 3D pallet
Show logo Shows the customer logo on the individual packages
Show text Shows the customer name on the individual packages
Show load volume Shows a wire frame indicating how tall a pallet can be loaded depending on the pallet type


Context Menu in Order List

With a right-click on a pallet in the order list the following context menu is displayed:

Webpage Palletizing Plans

Menu Item Action
Copy SSCC to clipboard Copies the SSCC code to the clipboard
Copy Order ID to clipboard Copies the Order ID to the clipboard
Show Pallet in Pickstation Shows the pallet in the Pickstation screen
Print Pallet Report PDF Generates a multi-page PDF report for the selected pallet (see below)
Export Pick Place Coordinates Opens the robot pick-place export dialog for the selected pallet (see below)
Recalculate Triggers a new calculation for the selected order (e.g. after master data changes)


Export Pick Place Coordinates

The Export Pick Place Coordinates dialog generates a JSON file containing the robot pick-and-place commands for the selected pallet. It is opened via right-click → Export Pick Place Coordinates in the plan list.

Export Pick Place Coordinates Dialog

The dialog has two configuration sections:

Gripper Configuration

Field Description
Gripper Length Length of the robot gripper in inch/100 (e.g. 4800 = 48 inches)
Gripper Width Width of the robot gripper in inch/100
Allowed Grips Checkboxes selecting which grip positions are permitted: left, center, right

Pallet Configuration

Field Description
Approach Corner The corner from which the robot approaches the pallet: NW, NE, SW, SE
Approach Directions Checkboxes selecting the allowed approach directions: west, east, north, south
Space West Clear space to the west of the pallet in inch/100
Space East Clear space to the east of the pallet in inch/100
Space North Clear space to the north of the pallet in inch/100
Space South Clear space to the south of the pallet in inch/100

Clicking Export downloads a .json file named {SSCC}-{date}.json containing the pick-place command sequence. Clicking Cancel closes the dialog without exporting.

Pallet Report PDF

The PDF report is a multi-page A4 document containing all relevant information about a single pallet. An example report can be downloaded here: PalletReport_example.pdf


Page 1 – 3D View

Page 2 – Article List

Page 3 – Layer Views

Page 4 – Stacking Matrix & Layer Summary


Page 1 contains the company logo, application title, project name, Order ID, SSCC code, and a 3D screenshot of the pallet as shown in the interactive visualization.

Page 2 shows the article list – one row per article per layer, sorted by layer number and then article ID.

Column Description
Layer Layer number (bottom = 1)
Pattern Name of the layer pattern used
Art.ID Article ID
Article Name Article name as defined in the SKU Master
Pkg.ID Package type ID
Package Name Package type name
Qty Number of cases in this layer for this article

If the article list does not fit on page 1 together with the 3D view, it continues on a separate page.

Page 3 shows each layer as a 2D top-down view arranged in a 4-column grid. The label above each cell shows the layer number and the pattern name. Manual top-off layers are labelled "Manual".

Page 4 contains two tables:

Stacking Matrix – A pivot table showing the stacking cost for each combination of bottom and top layer pattern used in this pallet. Green cells indicate an enabled combination; grey cells indicate a disabled combination (marked with ✗).

Layer Summary – Lists every layer with its pattern name and the stacking cost applied when placing it on top of the previous layer.

Column Description
Layer Layer number
Pattern Pattern name (or "Manual" / "TML" for special layers)
Stacking Cost Cost value from the stacking matrix (— for the first layer)